PERENCANAAN ULANG PEMELIHARAAN MESIN PRESS 300/400T DENGAN METODE RELIABILITY CENTERED MAINTENANCE II (RCM II) DAN FUZZY FAILURE MODE, EFFECTS, AND CRITICALITY ANALYSIS (Fuzzy-FMECA) (Studi Kasus: PT. Panasonic Manufacturing Indonesia)

Nabila Aurora Salshadilla, . (2026) PERENCANAAN ULANG PEMELIHARAAN MESIN PRESS 300/400T DENGAN METODE RELIABILITY CENTERED MAINTENANCE II (RCM II) DAN FUZZY FAILURE MODE, EFFECTS, AND CRITICALITY ANALYSIS (Fuzzy-FMECA) (Studi Kasus: PT. Panasonic Manufacturing Indonesia). Skripsi thesis, Universitas Pembangunan Nasional Veteran Jakarta.

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Abstract

The 300/400T press machine plays an important role in the production process at PT. Panasonic Manufacturing Indonesia. However, frequent breakdowns, particularly those related to Tooling/Die Failure, have resulted in considerable downtime and reduced machine availability. This study aims to redesign the maintenance strategy for the 300/400T press machine by integrating Fuzzy Failure Mode, Effects, and Criticality Analysis (Fuzzy-FMECA) with Reliability Centered Maintenance II (RCM II). Fuzzy-FMECA was applied to prioritize failure risks based on severity, occurrence, and detectability, while RCM II was used to determine appropriate maintenance actions. Reliability analysis was then conducted to establish the preventive maintenance interval, followed by an evaluation using the Reliability-Availability-Maintainability (RAM) approach and maintenance cost analysis. The first-stage Fuzzy-FMECA identified REG-TP-4 as the most critical die, with an FRPN value of 512.38. Further analysis of its components showed that the Punch had the highest risk priority, with an FRPN value of 550. Based on the RCM II analysis, eight components were assigned Scheduled On-Condition Tasks, while six components were assigned Scheduled Restoration Tasks. The proposed preventive maintenance interval was determined to be every 23.26 operating hours, equivalent to approximately one working day. The proposed strategy resulted in a theoretical die availability of 99.5% and was projected to increase overall machine availability from 77.68% to 93.53%. From an economic perspective, preventive maintenance for components categorized under Scheduled Restoration Tasks was approximately 47% less costly than corrective maintenance. These findings indicate that integrating Fuzzy-FMECA and RCM II provides a more structured maintenance strategy based on risk and reliability while offering better economic efficiency.

Item Type: Thesis (Skripsi)
Additional Information: [No.Panggil: 2210312044] [Pembimbing: Donny Montreano] [Penguji 1: Vina Sari Yosephine] [Penguji 2: Redian Wahyu Elanda]
Uncontrolled Keywords: RCM II, Fuzzy-FMECA, Reliability, Availability, dan Preventive Maintenance.
Subjects: T Technology > TA Engineering (General). Civil engineering (General)
T Technology > TJ Mechanical engineering and machinery
T Technology > TS Manufactures
Divisions: Fakultas Teknik > Program Studi Teknik Industri (S1)
Depositing User: NABILA AURORA SALSHADILLA
Date Deposited: 28 Aug 2026 07:30
Last Modified: 28 Aug 2026 07:30
URI: http://repository.upnvj.ac.id/id/eprint/53561

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